S550 Radiator ducting

[bronco100]

Any tips on fabricating a radiator & intercooler duct setup for this? As you can see a lot of air can escape on the sides. But there are support pieces and crash bars and harnesses everywhere that would make putting anything there quite difficult.

 

[bronco100]

I know that I can try and throw some cardboard at it and craft something up, but I'm kind of surprised no one has made a proper solution. Or even if there was a 3d scan of the front end that would be extremely helpful.

 

[biggsy]

I know that I can try and throw some cardboard at it and craft something up, but I'm kind of surprised no one has made a proper solution. Or even if there was a 3d scan of the front end that would be extremely helpful.

If you have a PP/GT350 radiator then I’m sure @5.2 liters of democracy can help you out. Just don’t use the section for the oil cooler

 

[Scootsmcgreggor]

It takes quite some time to template it and make it, but worth it. It’s so niche, nobody makes it for the Ecoboost. Suggest to do the IC and radiator separately, otherwise most air will flow through the radiator.

 

[5.2 liters of democracy]

If you have a PP/GT350 radiator then I’m sure @5.2 liters of democracy can help you out. Just don’t use the section for the oil cooler

Yup! Sure can. I'm happy to edit the files as needed and help you get to where you need to be. Mine is designed for the 350 with the Setrab oil cooler on the FP350S:

LCR-50-96 0-4063 FP350S Oil Cooler

Capaldi Racing Ford performance parts authorized distributor.

shopcapaldiracing.com

Whatever your design constraints are, I can help you with a solution in CAD so you can just send it off to SendCutSend and rivet it together. Here's what I'm working with now:

 

[bronco100]

Yup! Sure can. I'm happy to edit the files as needed and help you get to where you need to be. Mine is designed for the 350 with the Setrab oil cooler on the FP350S:

LCR-50-96 0-4063 FP350S Oil Cooler

Capaldi Racing Ford performance parts authorized distributor.

shopcapaldiracing.com

Whatever your design constraints are, I can help you with a solution in CAD so you can just send it off to SendCutSend and rivet it together. Here's what I'm working with now:

View attachment 98336View attachment 98337

That would be amazing if you could send me the CAD files. I think the only main difference for mine would be that I’m using the Steeda crash bar, and that I don’t have an oil cooler. But I do have the AC condenser still.

 

[5.2 liters of democracy]

That would be amazing if you could send me the CAD files. I think the only main difference for mine would be that I’m using the Steeda crash bar, and that I don’t have an oil cooler. But I do have the AC condenser still.

Sure thing! Can you PM me an e-mail address to share it with?